The Conconi Family Biodevice Foundry

Welcome to Biodevice Foundry

The Conconi Family Biodevice Foundry at UBC is a shared use core facility that supports cutting-edge life sciences research.

The Biodevice Foundry is equipped with over 30 instruments in a cleanroom environment for design, fabrication and characterization of microdevices.  Access to the foundry and to all instrumentation is available to qualified users from UBC, other education institutions, or industry, and we welcome researchers from all disciplines wishing to explore uses of the facility.

About the Biodevice Foundry

The Conconi Family Biodevice Foundry is a UBC core facility and the first of its kind in Western Canada to be designed and oriented for life sciences applications. The unique capability of the facility is that it interfaces standard cleanroom microdevice manufacturing processes with cutting-edge life sciences research. It aims to develop solutions to common challenges by consolidating specialized infrastructure and technological expertise, nucleating a pool of experts and giving them the technological capabilities to create translation-centric solutions to biomedical and clinical problems. The Foundry will re-imagine the concept of a core facility, not only implementing off-the-shelf biodevices for users but also creating custom solutions by innovating novel materials, techniques, and biodevice types.

Access

Get started

Getting started – New users need to create an account and schedule training in Nemo before any further action can be taken. Please note, we are not currently scheduling training for the Foundry and will update this link in July with availability.

What are the next steps?

1.Instrument booking

• After users have created their account and requested training, they will be allowed to schedule and use the instruments in the biodevice foundry.

2. Billing

• Billing is sent out electronically on a quarterly basis.

What the Biodevice Foundry Offers Users

Techniques offered

Patterning (lithography)

Additive techniques (including deposition, 3D printing)

Subtractive techniques (including plasma etching)

Assembly and packaging

Thermal processing

Characterization

Patterning process instruments

Heidelberg mask writer

The tabletop µMLA system is a cutting-edge laser writing system for chrome-on-glass photomask fabrication. It is suitable for a wide range of microscale applications including but are not limited to microfluidics, MEMS, micro-optics, microlens arrays, sensors, etc.

Tool specs:
Minimum feature size: 1 µm
Minimum lines and space: 1.5 µm
Maximum Exposure Area: 150 x 150 mm2
Laser wavelength: 365 nm

Mask aligner

The Model 200IR Mask Aligner is for mask alignment and UV exposure application for Microfluidics, MEMS, etc. It provides collimated UV light in Near or Deep UV using lamps ranging in power from 200 to 2000 watts, and it is capable of one micron resolution and alignment precision.

Tool specs:
Substrate stage: X, Y Travel ±10mm
Z Travel 1,500 microns
Rotation ±3.5˚

Photoresist spinner for Non-SU8

Tool specs:
Up to 150 mm round or 4” square substrates
Max. number of recipes: 200
Max. Number of process steps: 40
Programmable step time: 1-999 s
Max. spin speed: 80,000 +/- 1 rpm
Max. acceleration: 4,000 rpm/s

Photoresist spinner for SU8

Tool specs:
Up to 150 mm round or 4” square substrates
Max. number of recipes: 200
Max. Number of process steps: 40
Programmable step time: 1-999 s
Max. spin speed: 80,000 +/- 1 rpm
Max. acceleration: 4,000 rpm/s

Hotplates

EMS Hotplate
Tool specs:
Temperature range: 50–250°C
Temperature accuracy: ±1%

Torey Pines HS-40 stirring hot plate
Tool specs:
Temperature range: 0–450°C
Readability:1°C
Temperature accuracy: ± 1%
Temperature stability:1°C
Stirring speed: 100-1500 rpm

Solvent / Develop Benches for photoresists

Solvent Bench for SU-8

Characterization instruments

Profilometer

The Bruker DXT-E stylus profilometer provides the fundamental capabilities needed to collect accurate step height and surface roughness measurements.

Tool specs:
Manual X/Y stage with 4″ x 4″”(100x100mm) of travel, no rotation available.
4 inch sample platform.
Scan length: 50 μm minimum to 55 mm maximum
Vertical range: 524 μm
Vertical resolution: 0.1 nm at 6.5 μm range, 1 nm at 65.5 μm range and 8 nm at 524 μm range
A step-height repeatability of 4 Å.

Microscopes

Microqubic MRCL700 3D microscope

Olympus MX63 microscope

Rheometer

The HR 30 is a premier research-grade rheometer for scientists looking to advance the boundaries of material science by exploiting its unparalleled measurement sensitivity and accuracy. With integrated linear Dynamic Mechanical Analysis, the HR 30’s two-in-one instrument capabilities empowers users to explore entirely new possibilities for mechanical testing.

Tool specs:
Minimum Torque (nN.m) Oscillation: 0.3
Minimum Torque (nN.m) Steady Shear: 1
Maximum Torque (mN.m): 200
Torque Resolution (nN.m): 0.1
Minimum Frequency (Hz): 1.0E-07
Maximum Frequency (Hz): 100
Minimum Angular Velocity [1] (rad/s): 0
Maximum Angular Velocity (rad/s): 300
Displacement Resolution (nrad): 2
Step Time, Strain (ms): 15
Step Time, Rate (ms): 5
Maximum Normal Force (N): 50
Normal Force Sensitivity (N):0.005
Normal Force Resolution (mN):0.5

Packaging and assembly instruments

Disco dicing saw

Tool specs:
Chuck: 8″
Lever Driven Up/Down
Head Up/Down: 16mm
Probing Z Resolution: 10um
Probe Pin Material: Tungsten Carbide
Probe Pin Spacing: 40mil, 50mil, 62.5mil
Probe Pin Spring: 45grams, 85grams, 180grams
Probe Pin Diameter: 40.6um

Laser cutter

Laser cutter (The ometch AF2440-100)
The high-powered CO2 laser cutter offers potent laser beams with heavy duty cutting ability.

Tool specs:
Max. Engraving Speed: 600 mm/s
Max. Cutting Depth: 10 mm
Focus Adjustment: Auto Focus
Laser type: CO2
Laser power: 100W
Processing Area (L×W): 500 mm x 300 mm 
Front/Back Pass-Through Size: 1000 mm x 600 mm 

Grinder/Polisher

AutoMet 250 is an advanced grinder-polisher with more power to accommodate a greater capacity for high-volume environments. The straightforward controls remove complexity from the grinding and polishing process.
Save time during preparation and cleaning
Choose the best format for your lab’s needs

Tool specs
Platen Diameter: 8in [203mm], 10in [254mm]
Platen Wheel Speed: 10-500rpm in 10rpm increments
Wheel Direction: Clockwise or Counter-Clockwise
Water Supply Hose: 0.25in [6mm] OD tube
Water Supply Pressure: 40-100psi [25-60bar]
Central Specimen Force: 5-60 lbs [20-260N]
Single Specimen Force: 1-10 lbs [5-45N]

Additive process instruments

Deposition system

UltiMaker S7 3D printer

Tool specs:
Layer resolution: 0.25 mm nozzle: 150 – 60 micron, 0.4 mm nozzle: 200 – 20 micron
0.6 mm nozzle: 300 – 20 micron, 0.8 mm nozzle: 600 – 20 micron
XYZ resolution: 6.9, 6.9, 2.5 micron
Nozzle temperature: 180 – 280 °C
Nozzle heat-up time: < 2 minutes Build plate leveling: Advanced active leveling with more accurate inductive sensors Build plate: PEI-coated flexible steel build plate Build plate heat-up time: < 5 minutes (from 20 to 60 °C) Operating ambient temperature: 15 - 32 °C (59 - 90 °F) Print head: Dual extrusion print head with an auto-nozzle lifting system, swappable print cores, and flood detection

Subtractive Process Instrumentation

Plasma cleaner (Harrick Plasma PDC-001-HP)

High Power Plasma Cleaner is a versatile instrument suitable for etching organic thin films (10-100 nm) as well as surface cleaning and modification.

Tool specs:
Adjustable RF power settings (Low, Medium, High).
Maximum RF power of 45W.

DRIE

The Oxford PlasmaPro 100 Cobra 300 is plasma-based system for etching and deposition. This tool utilizes a high-density inductively coupled plasma to achieve high-rate dry etching of silicon-based substrates. Its ICPCVD process module is designed to produce high quality films at low growth temperatures, and typical materials deposited include SiO2, Si3N4 and SiON, Si and SiC at substrate temperatures as low as 5 ºC.

Tool specs:
Compatible with all wafer sizes up to 200mm
ICP Power (max): 3000 W
RF Power (max): 600 W
Pieces must be >7mm from edge of carrier to avoid wafer-clamping mechanism
Standard masking materials include: SiO2, Si3N4, photoresist

Metal etch wetbench

BOE / HF Wet Bench

KOH Wet Bath

Thermal process instruments

Oven

Services

Trainings

Technical support

Consulting

Courses

Certificates

Rates

Biodevice Foundry rates

Resources

Internal

Academic

Industrial

Start up fee (add(gown, hood, boots))

$300

$300

$300

Gown cleaning fee (every 3 to 4 weeks)

$7/cleaning

$7/cleaning

$7/cleaning

Monthly access fee

$40/month

$40/month

$60/month

Training and staff support

$40/hr

$40/hr

$90/hr

Custom processing by staff

$75/hr

$100/hr

$175/hr

Locker rental fee

$15/month

$15/month

$25/month

Cleanroom notebook

$15/each

$15/each

$15/each

Safety googles

$10/each

$10/each

$10/each

Deposition materials

Biodevice Foundry Instrument Rates

Instruments

Internal

Academic

Industrial

Mask aligner

(UT 30/ SFU 20/ QMI 35) $30/hr

(30/20/70) $30/hr

(54/40/109) $60/hr

Director laster writer

(25/30/60)
$40/hr

(25/30/120)
$50/hr

(35/60/188)
$90/hr

DRIE

(71/40/70)
$60/hr

(105/40/120)
$80/hr

(210/80/180)
$150/hr

Plasma cleaner

(10/5/25)
$10/hr

(10/5/78)
$10/hr

(18/10/78)
$20/hr

Microscope

(33/10/25)
$20/hr

(45/10/50)
$25/hr

(89/30/78)
$40/hr

Dektak profilometer

(71/ /25)
$25/hr

(105/ /50)
$35/hr

(210/ /78)
$75/hr

Goniometer

$10/hr

$10/hr

$20/hr

Rheometer

$22/hr

$30/hr

$60/hr

Sonicator

0 0 0

Spin coater

$10/hr

$10/hr

$20/hr

Ovens(vacuum)

(0/2.5/5) $5/hr

(0/2.5/5) $10/hr

(0/5/15) $15/hr

Wet benches

(0/20/35)
$30/hr

(0/20/70)
$40/hr

(0/40/109)
$60/hr

3D FDM printer

$10/hr

$10/hr

$20/hr

3D SLA printer

$10/hr

$10/hr

$20/hr

Grinder/polisher

( /20/60)
$30/hr

$40/hr

( /50/120)
$70/hr

Dicing saw

( /40/35)
$35/hr

( /40/70)
$50/hr

( /100/109)
$105/hr

Hot plate

$15/hr

$15/hr

$25/hr

Laser cutter

( /40/ )
$40/hr

( /100/ )
$90/hr

Biodevice Foundry Instrument Rates

Instruments

Internal

Academic

Industrial

4-point probe

( /10/35)
$30/hr

( /10/70)
$40/hr

( /20/109)
$90/hr

Parylene coater

( / /60)
$50/hr

( / /120)
$80/hr

( / /188)
$120/hr

Microarray printer and microdispensing system

microCNC machine

Optical profilometer

SEM sample coater

Acknowledgements

Publications that include results obtained at the Biodevice Foundry should include the following statement:
“The authors gratefully acknowledge use of facilities and instrumentation in the Conconi Family Biodevice Foundry at the University of British Columbia. The Biodevice Foundry is supported by … , UBC and the School of Biomedical Engineering at UBC.”

After your work has been published, please submit bibliographic information to the Biodevice Foundry Operations Manager, Huawei Li (huawei.li@ubc.ca).